| 
      
        | 
          
            | There
            were three important lessons learned in this successful design and production effort. |  |  
        | 
          Early involvement of
            the die casting engineer is an essential part of product  design, optimizing for
            performance, cost, and manufacturability. |  |  
        | 
          Die casting alloy
            compositions can be tailored to enhance mechanical and physical properties. In this case a standard alloy was modified to
            provide the customer with
 the required thermal
            properties.
The challenging
            geometry (ribs and varying cross sections) ofthe casting required a center shot technique for proper die filling.
 |  
        | 
          
            |  |  |  | 30 |  |  |