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Die Design 

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Control of the metal flow in the die cavity is a key factor in producing sound die castings.  Metal must flow rapidly and uniformly into the die, minimizing sharp direction changes, turbulence, and entrapped air.
A key feature in die design is the positioning of the gates -- the passages that feed molten metal into the die cavity.
Well-designed gates are positioned to permit rapid flow into the thick sections of the die cavity and to provide smooth flow paths which minimize turbulence in the molten metal.

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